Forging
Division
Engineering
Design
Caparo makes use of its extensive know-how of product understanding, advanced technology, state-of-the-art CAD/CAM infrastructure, and unmatched product development expertise to come up with innovation-inspired designs.
The company’s design team goes the extra mile to ensure that each design is integrated with 3D models simulation for a better size, weight, and performance optimization exactly as per the customer’s specifications.
Latest CAD/CAM software including Unigraphics, Deform, etc. not only facilitate a reduction in manufacturing lead times and optimisation of the forging methodologies but also eventually result in better material utilisation.
The Caparo Design Team uses:
- AutoCAD 2018 for 2D Design and Drawings
- UG NX6 for solid 3D modelling and Drafting
- UG NX6 for CAM programming and Verification
- NC Code for generation for high-speed VMC machines for Tools & Die making.
Deform 3D Software is used by the design team for:
- Offline parts development
- Optimising forging process
- Optimising raw material required
- Better utilisation of press & dies.
Research & Development
To achieve the best results, the team defines a specific need or problem to:
- Utilise methodologies such as synthesis, analysis, and optimisation
- Make a serious evaluation of the results
- Make use of innovative techniques in design to address the problems identified
- Find the best suitable solution.
The AV/VE wing continues its operations while aiming at:
- Bringing betterment in quality and information management
- Improving product quality
- Bettering the lead times
- Minimising product costs, and increasing the overall production efficiency.
Tool Room
Caparo has an ultra-advanced, in-house dedicated Tool Room equipped with all the latest tooling machines to back up all types of production requirements while ensuring a complete control on the quality of the forgings produced.
The facilities in the Tool Room include:
- High-Speed Vertical Machining Centers
- EDM’s
- Mazak Turning Center
- Milling Machines
- Radial Drilling Machines