The automotive industry is one of the strongest economic sectors involving the designing, manufacturing, supply, and trade of a large number of vehicles. Top automotive-producing countries across the world earn very high revenue from this industry while experiencing a great boost in their economies. This industry has a direct connection with OEM automotive body parts manufacturers. Whatever is produced by them is used by the leading automotive manufacturers.
Over the past 20 years, Indian automotive chassis parts manufacturers have carved a niche for themselves in the global auto components markets. And, the entire credit goes to their proven expertise, passion for innovation, commitment to delivering technical excellence and cost-effectiveness. This blog discusses in detail some of the major manufacturing techniques that have contributed hugely to the ever-growing stature of automotive parts manufacturers in India:
Injection Molding
Injection molding is one of the most popular methodologies or techniques adopted by automotive parts manufacturers to form different parts of the motor vehicles through the insertion of molten material into the cavity. Depending upon the preference in the construction material of the parts to be shaped or formed, the molten material is injected into the cavity. This methodology is currently in use for the manufacturing of plastic parts for motor vehicles.
CNC Machining
Computer numerical control machining is a new-age technology that makes use of computers for better controlling of machines like lathes and drills. CNC machining is all about feeding a computer numerical control machine with coded information which the machine uses to carry out its functions with no need for any manual control. CNC is a fully automated ultramodern technology that has speeded up production and allied operations in a manufacturing unit. When compared to the conventional methodology, CNC machining scores higher undeniably over others. CNC is not only more convenient but also cost-effective, and has made it possible for automotive parts manufacturers to come up with more sophisticated products in lesser turnaround time. And last but not least important fact about it is that it offers more accurate and precise results than manual handling or the conventional methodology.
Sheet Metal Fabrication
Sheet metal fabrication or formation is one of the most crucial parts of operations carried out in auto component manufacturing units around the globe. It is also a fully automated method applied in parts manufacturing while living up to the customers’ expectations. Sheet metal fabrication is well-known for its elasticity and plasticity, and is applied in the manufacturing of body parts, car restoration solutions, and roll cage work. When applied expertly, this methodology not only improves the performance of auto parts but also ensures more safety of the original end product. Indian sheet metal parts manufacturers over the years have gone to a new height in terms of sophistication and precision and thus have earned a formidable reputation in the global markets.
3D Printing
3D printing is an innovation that includes the utilization of 3D printers to apply layers to different products. The process is fully computer-controlled. It has empowered the making/creation of finished products with extremely complex shapes and further triggered more precision. The utilization of this innovation in the manufacturing of auto components has prompted the making of advanced digital models on finished products. This assists with making their activity less convoluted, agreeable, and refreshed; thus, this technology has an unfailing influence and is exceptionally useful.
Digital Manufacturing
Digital manufacturing is a computer-based method of producing/making different products that are at present utilized across the globe. It has empowered engineering personnel to lay out helpful manufacturing methods to work on the finished products. The makers can give precise data on the manufacturing period, and even sturdiness as this kind of manufacturing is very dependable.
Rapid prototyping
Rapid prototyping has speeded up the advancement and development of products, limited blunders, and prompted higher exactness and accuracy in production. It includes CNC applied in the development and soft tooling silicon modeling. Progression in technology has brought about a decrease in the expense of production, and further developed precision in many processes.
Three-dimensional Modeling
Three-dimensional modeling has also kept up the pace over the past few years within the manufacturing industry. It is a technology that enables engineers to make the required modifications in the tools that are used across the manufacturing processes. Three-dimensional modeling not only reduces costs but also improves efficiency.
Addictive Manufacturing
Additive manufacturing is an automated process that is used comprehensively to apply layer after layer on the finished products. This new-age technology has reduced the use of excessive workforces, and thus it has caused a huge reduction in the manufacturing cost. It has also increased the pace of production while lowering the cost and time. Almost all manufacturers are adopting additive manufacturing as they want to save both time and money.
Be it making use of technology by being the early birds in adoption, upgrading the infrastructure or investing in manpower, Indian automotive body parts manufacturers are creating new benchmarks in all the spheres within the industry. Today, they are catering to the global clientele that belongs to the elite manufacturers’ league of original equipment.
Conclusion
A pioneer in sheet metal formation, Caparo is one of the top automotive body parts manufacturers in India. The company provides complete steel and aluminium metal stamping solutions for a wide range of applications in the global automotive industry. Over the years, Caparo has developed end-to-end capabilities to meet the exacting needs of OEMs for stamping components, sub-assemblies, and assemblies. The company’s well-integrated framework within the business enables it to manage the entire production process of sheet metal processing and forming in-house.
Right from coiling to highly-complex welded and flanged assemblies, Caparo has end-to-end capabilities for all stamping solutions. The extremely rich and diverse product portfolio of the company includes Side Body Assembly, Front End Assembly, Rear End Assembly, Under Body Assembly, BIW Cabin Parts, Chassis Component, Trim Chassis Parts, Bio Tank, Long Hood, Hand Hole Assembly, Under Frame, Wheel Chair Ramp, End Wall, Fender, Bonnet, Instrument Panel, Fuel Tank assembly, and Heat Shield.